Purple Clay Coffee Press
Purple clay, a unique material originating from Yixing, China, has been used to craft teapots since the Ming Dynasty. Its special texture, characterized by numerous micro-pores and a high content of rare earth elements, allows it to emit far-infrared rays. This unique property enhances the brewing process, resulting in a more flavorful and aromatic cup of tea. The same principles can be applied to coffee brewing, promising a superior coffee experience.
A Shenzhen-based company sought an OEM experienced in purple clay production. They contacted us to produce this unique purple clay coffee plunger for the premium market of Starbucks Reserve.
Goal
- Sleek design
- Precise fit and function
- Exceptional water cutting performance
- Distinctive decal on purple clay
Challanges and Solutions
- Carefully selected the most suitable purple clay type to ensure the desired color outcome. Extensive experimentation with red and dark clay samples led to the customer's preference for the darker clay
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Successfully overcame the challenge of maintaining 99% straightness in the body of the product post-kilning. This rigorous requirement led to therejection of over 100 sample units
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The unique properties of purple clay presented significant challenges for traditional decal application. While engraving offered a visually appealing alternative, its high cost and intricate craftsmanship made it less practical. To address these limitations, a groundbreaking decal solution was developed, specifically tailored to the porous nature of purple clay
Materials
- Yixing purple clay
- Zinc alloy
- Stainless steel
- Silicon